PRACTICAL REPLACEMENT FOR METAL
PRACTICAL REPLACEMENT FOR METAL
In many applications, steel and metallic materials cannot withstand the demands placed on them chemical compounds, heat, dirt, dust and water work together to destroy metal gears, sprockets and other metallic moving parts.
Plastic is the solution with its anti-corrosion, high impact strength, abrasion resistant, self lubricating, strong yet light weight and cost effective characteristics.
Sprocket made of plastic extend the life of the chain that runs on them. Plastic component is are quiet, reducing industrial noise levels Bokplas products range of materials to meet all application.
Bokplas Special Black – developed specially for corner wear bend applications to give optimum hygiene requirements in the food processing industry.
Bokplas PP 1000 White – High quality virgin ultra high molecular weight polyethylene meets optimum hygiene requirement in the food processing industry.
Bokplas PP 1000 White – High quality virgin ultra high molecular weight polyethylene meets optimum hygiene requirement in the food processing industry.
Bokplas Green A2 – Accepted as standard in the conveying industry developed for standard chain guide and wear strip application.
BENEFICIARIES OF ENGINEERING PLASTIC PARTS AND COMPONENTS
PACKAGING MACHINERY
Tobacco, cosmetic-, pharmaceutical, and drug packaging machines operate cleanly and without contamination from product residue, lubricants, rust, or corrosion when they are made with Bokplas UHMW polymer parts. Such parts perform many useful functions and reduce operating energy costs and I maintenance costs; moving parts need no lubricants;; guide parts slide easily without staining or stainless steel and cost less; and cleaning with like steam I and strong detergents causes no problems. Parts made with Bokplas UHMW polymer are sate and sanitary and have FDA clearance and USDA acceptance for food contact.
APPLICATIONS
Air Conveyor Pipes, Bearing Blocks, Bearing Seals, Bearing Shields, Bearings, Bumper Blocks, Cam Guides, Cam Rollers, Chain Covers, Chain Guides, Chain Wear Plates, Chute Linings, Chutes, Conveyor Belt Wipers, Conveyor Guides, Conveyor Rollers, Conveyor Worm Screws, Crowner Discharge Guide Assemblies, Feed Screws, Feeder Arm Tips, Flat Chain Wear Plates, Forming Plate Surfaces, Glue Sealer surf Aces, Guide Plates, Rail, and Rollers, Hopper Linings, In-feed and Discharge a Frame Assemblies.
PACKING MACHINERY
Packing machines operate cleanly without contamination from product residue, lubricants, or corrosion products. Low-friction, self-lubricating Bokplas UHMW polymer parts reduce costs for operating energy and maintenance.
APPLICATIONS
Bumper Blocks and Pads, Chain Guides and Wear Plates, Filling Cams and Followers, Flat Chain Wear Plates and Guides Plates, Rails, and Rollers, Rack and Pinion
Petitions, Sprockets, Drivers, and Idlers, Star Wheels and Guides, Timing Screws, Wear Pads, Plates, and Strips Worm and Feed Screws
TEXTILE MACHINERY
A multitude of textile machinery parts are made of Bokplas polymer because of its good impact vibration-, and sound – damping properties. The natural lubricity of Bokplas UHMW polymer eliminates cloth stains caused by oil and grease lubrication of moving parts.
APPLICATIONS
Bevel Wheels, Boss Roll, Feed Roll and Whip Roll Bearings, Bull Gears, Bumper and Protectors, Creels, Cutter Guards, Lug Straps and Connections, Picker Blocks, Caps, and Covers, Pinion Gears, Rod Guide and Sleeves, Rollers Shutter Guides.
AGRICULTURAL AND FARM MACHINERY
Because it is expose to all kinds of weather and is often stored outdoors, agricultural machinery benefits by the use of self-lubricating, long-lasting parts that do not corrode or freeze, even on rusty shafts and bearings. Non corrosion, nonstick characteristics make Bokplas UHMW polymer ideal for contact with seed, fertilizers, and wet agricultural products.
APPLICATIONS
Cams and Followers, Chain Sprockets, Idlers and Bogeys, Impact Bumpers, Light Duty Drive Gears, Picker Parts, Screw Feeds, Sliding and Rotating Bearings and Bushings, Thrust Bearings.
PAPER-MAKING MACHINERY
Bokplas UHMW polymer has found widespread use in paper-making and forming machinery. At the wet end of the paper machine, low friction and good abrasion – and corrosion – resistance are important benefits. During dry paper handing, cut resistance and self-lubrication properties of Bokplas UHMW polymer prevent paper contamination by lubricants.
APPLICATIONS
Bearings and Bushing, Chain N Bearing Strips, Chain Sprockets and Wear plates, Doctor Blades, Foils, Forming Boards, Paper Guides, Suction Box Covers.
TRANSPORTATION EQUIPMENT
Automobile and truck assembly lines use Bokplas UHMW polymer parts to reduce noise and power requirements. In truck operating parts. It replaces greased fittings. Railroads use Bokplas UHMW polymer as a solid lubricant that does not need replacing because it neither wears out nor washes out.
APPLICATIONS
Bolster Bowl, Liners, Brake Rod Sleeves, Cable and Chain – Guides, Coupler Wear Plates, Door Guides and Seal, Lift Guides and Bearings. Telescoping Stanchion Bearings, Yoke Support Plates.
TRANSPORTATION: Land, Sea, and Air
Aircraft ski facing, Air hose couplings, Auto fuel tank protective shield bucket elevator guide, control cable guides, Door bearing, Door guides Elevator guide shoes, Escalator friction plates, Fifth – wheel plates Friction rails for escalations, Bucket, elevators, forwarding ramps Railroad coupler wear plate, Bolster bowl wear plate, Tie plate insulated Rail joints, Uncoupling lever box, Rear mirror bearings, Sand/salt spreader bushings, Ship rudder and propeller bushings, Snowmobile slide rails and drive sprockets, snow marine antenna bushings, Tank and railcar liners, Truck bed slip plates, Winch wear plates.
MATERIALS HANDLING MACHINERY AND SYSTEMS
Low friction, noise abatement, energy savings, and reduced maintenance are some of the reasons Bokplas UHMW polymer parts are used in automated and non automated materials handling equipment and systems.
APPLICATIONS
Actuator Bearings and Bushings, Belt Conveyor Rollers, Roller Bearings, and Roller Covers, Cable Guides, and Pulleys, Chain Sprockets, Guides, Idlers, and Wear Plates, Elevator Guides, Roller conveyor Bearings and Guides, Vertical Lift Sleeves and Bearings.
FOOD AND BEVERAGE BOTTLING AND CANNING LINE
Bokplas UHMW polymer was originally accepted on the food and beverage line because their cushioning characteristics prevents label tear and abrasion and wear on cans and bottles unanticipated. But equally important, side benefits of this application are noise abatement, ease of cleaning, and reduced from friction. Decreased surfaces friction saves significant operating energy and self – lubrication minimizes cleaning costs. Bokplas UHMW polymer has a nonstick surface it is impervious to harsh detergents and steam cleaning and does not rust or corrode.
Replace your high-cost stainless steel parts with low cost long life parts made with Bokplas UHMW polymer.
APPLICATIONS
Air Conveyor Pipes, Bearing Blocks, Bearing Seals, Bearing Shields, Bearings, Bottle Cappers, Bottle Fillers, Bottle Labelers, Bottle Plates, Bottle Resters, Bumper Blocks, Cam Guides, Cam Rollers, Chain Covers, Chain Guides, Chain Wear Plates, Conveyor Belt Wipers, Conveyor Guides, Conveyor Rollers, Conveyor worm Screws, Corner Plates, Crowner Discharge Guide Assemblies, Dispensing Valves, Glue Sealer Surf Aces.
FOOD HANDLING
Grain, meat, poultry, vegetable, nut –and fruit, handling equipment parts are made of Bokplas UHMW Polymer because of the outstanding abrasion and impact resistance. Use of Bokplas UHMW polymer increases the life of handling equipment and also contributes significantly to clean, low maintenance, low – energy cost operations. Bokplas UHMW polymer parts are much less expensive than stainless steel parts. In addition, they are unaffected by steam cleaning, even when harsh detergents are used. For indoor operations, parts made with Bokplas UHMW polymer provide the added benefit of reduced noise levels. Bokplas UHMW polymer meets FDA requirements and is accepted by the USDA for poultry and meat contact.
APPLICATION
Air Conveyor Pipes, Bearing Blocks, Bearing Seals, Bearings, Bumper Blocks Cable Guides, Chain Guides, Chain Wear, Plates, Chute Linings, Conveyors Belt wipers, Conveyor Guides, Conveyor Rollers, Cutting Boards, Dough Bins, Filter Press Plates, Hopper Linings, Loader Slides, Mixer Linings and Fittings, Overhead Conveyor Wheels, Packing Tabletops, Porous Filter Tubes and Plates, Pulping Crews, Roller Chain Wear Strips Rollers Shaft Bearing and Seals, Valves, Wear Pads, Plates, and Strips.
HYDRAULIC AND PNEUMATIC EQUIPMENT
Bokplas UHMW polymer has been used extensively for non-wear lubricated seals. Its good impact resistance makes it ideal for bumpers and ops that reduce – noise, stock, and vibration, its inertness to moisture and hydraulic fluids also makes it useful in many other areas.
APPLICATIONS
Bearing, Bushings, and Sleeves, Diaphragms, Hydraulic Als, Impact Pads, Pistons, Pneumatic Seals, Pump Parts Valve Seals, Vanes and Deflectors.
OFFICE AND COPIER EQUIPMENT
Noiseless, self-lubricating parts that outwear the rest of the machine are an office equipment feature of Bokplas UHMW polymer. Good chemical resistance and attractive electrical properties male photographic and copying machinery good application areas.
APPLICATION
Bushings and Sleeves, Cable and Chain Guides Drive Gears Idler Blocks Idlers and Rollers, Paper and Film Guides. Pillow Blocks Pinion Gears Rotating and Sliding Bearing, Timing, Thrust Bearings.
CONCRETE
Aggregate bunker linings Mixer pipe
Baffles - Nonstick liners to eliminate
Barrel liners - Bridging and icing
Belt conveyor roller - Pump impellers
Bin liners - Pump liners
Bunker Outlets - Pump Seals
Chain conveyor wear plates Rail-car liners
Chain Guides - Raw-cement bunker linings
Chain sprockets - Rope guides
Chute liners - Rope pulleys
Conveyor belt scrapers - Sand bunker linings
Conveyor wiper bars - Self-lubricating bearings
Conveyor wiper rollers - Self-lubricating sliding
Distributor sleeves - Bushings
Distributor trough liners - Spouts
Exhaust nozzles - Star-stop gears
Hopper liners - water pump collars
Idler rollers - Water troughs
Low-noise bin cladding - Wear bars
Mixer baffles - Wear guides
Mixer liners - Wear plates
ORE AND MINERAL MINING PREPARATION AND DRESSING
Liners and parts made of 1900 UHMW polymer increase the efficiency of your ore- or mineral processing by increasing product flow reducing equipment, and decreasing energy requirements. Wet work – up can be handled without sticking or bridging processing equipment lined with 1900 polymer resists wear, corrosion, and hang-up screening or classifying is accomplished with greater efficiency and less noise. Slurry streams move faster through pipe lined with 1900 polymer and with less energy and corrosion.
APPLICATIONS CONVEYOR BELTS AND BUCKETS
Bucket liners *Chain wear plates *Guides return roller sleeves *Skirt board *V-roller sleeves.
CLASSIFIERS, FILTERS, SEPARATORS AND SCREENS
Frame *Guides *Liners *Plates Rollers *Scrapers *Screen balls, bars, guides shoes and tracks.
LINERS
Bins *Centrifuges *Conveyor buckets *Cyclones Dusts & Flumes * Froth cells * Hoppers Launders *Sluices * Washers.
PROCESS
Agitators *Baffles *Chain wear plates *Diffusers floats *Liners *Scrapers
SLURRY PUMPS, PIPES AND VALVES
Elbows *Gates *Impellers *Liners Nozzles *Plugs *Seals *Shaft protectors *Vanes
HANDLING, STORING AND SHIPPING
Wet of frozen ores and minerals can be difficult to move. Liners of 1900 UHMW polymer prevent we or frozen material from sticking to equipment moisture causes many materials to stick to steel, but with 1900 polymer, they move easily, without sticking. Your rail fleet will operate better with maintenance parts of 1900 polymer, which resists abrasive, corrosion dust environments. Conveyor belt return rollers do not build up with wet or frozen product when they are sleeved with 1900 polymer. Both wet and dry materials discharged faster and more easily from storage equipment lined with 1900 polymers.
APPLICATIONS CONVEYOR SYSTEMS
Belt guides *Buckets and bucket liners chain guides and idlers *chain sprockets chain wear plates *chute liners return roller sleeves *V-roller sleeves.
HOPPERS, BINS, BUNKERS, SILOS
Chute lines *Distributors gate *Liners
RAIL-CARS AND TRUCKS
Bolster and interior liner *Discharge gates Dump-cart liners *Fifth Wheel liners yoke and coupled wear plates.
SHIPS
Bunker liners *Conveyor belt guides liners of holds.
FLY ASH HANDLING
The prime advantage afforded by 1900 UHMW polymer in handling fly ash is that it facilitates the flow of wet ash, which would normally stick to metal surfaces. In addition, 1900 polymer reduces or eliminates corrosion. The following list presents some applications of 1900 polymer in fly ash handling.
APPLICATIONS
Bin liners - Nonstick liners to avoid
Bucket conveyor chain - Bridging
Wear plates - Railcar liners
Bucket conveyor - Rope pulleys
Bunker outlets - Rope pulleys
Chain conveyor wear plates - Sand bunker liners
Chain guides - Self-lubricating bearings
Chain sprockets - Self-lubricating bushings
Chute liners - Shaker loaders
Conveyor belt rollers - Shaker screen balls
Conveyor belt Scraper - Shaker screen bars
Conveyor belt wiper blades - Shaker screen bearings
Disc and drum filter wiper - Shaker screen guides
Filter plates - Slice liners
Filter scrapers - Slurry pipe
Filter wipers - Slurry pipelines
Floats - Slurry pump impellers
Ume liners - Slurry pump seals
Hopper liners - Start – stop gears
Idler pulleys - trough liners
Idler rollers - Truck liners
Noise abatement liners - water troughs
COAL HANDLING, SHIPPING, AND STORAGE
Wet or frozen coal is difficult to handle and stick liners of 1900 UHMW polymer keep it from sticking, Antifreeze can make wet coal hand to handle, liners of 1900 polymer prevent handling problems, Conveyor buckets, bin chute and rail-car liners with 1900 polymer-make coal handling more efficiently by providing easy release, reducing corrosion and cold weather, fine wet coal will not rollers lined with 1900 polymer.
APPLICATIONS
Belt conveyor
Bin and hopper liners
Bucket liners
Chute liners
Conveyor belt scrapers
Conveyor bucket liners
Dump car liners
Gate guides
Hopper gates
Rail-car liners
Rail-car boister bowl liners
Rail-car couple wear plates
Ship hold liners
Silo liners
Truck liners
COAL PREPARATION
1900 UHMW polymer can provide lower coal preparation costs by reducing sticking and bridging, even with fine, wet coal. Liners for processing tanks reducing corrosion, wear and sticking, Screening, conveying and handling operations can be made energy-efficient by reducing friction and thermal loses slurry streams can be pumped with less energy and no wear loses.
APPLICATION
Baffles - Froth cell impellers
Belt conveyor roller - and scrapers
Belt scraper - Froth cell liners and
Bin liners - Diffusers
Bucket conveyor housing - Hopper liners
Centrifuge liners - Launder liners
Conveyor guides - Pump housing liners
Skirt boards - Pump impellers
Cyclone liners - Pump liners
Duct liner - Pump shaft protectors
Exhaust nozzles - Rollers for drainage trucks
Filter guide shoes - Screen bars and guides
Filter plates - Slurry pipe liners
Filters scrapers - Slurry valves
Floats - Washer liners
Flume liners